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Faraday's FPGA-Go-ASIC service is introduced to meet the requirements of lower BOM cost, lower power consumption, performance enhancement, higher integration for miniaturization, and long-term supply commitments, as well as a strategic response to FPGA End-of-Life (EOL) events. The service integrates an FPGA design or multiple chips/ components into a single ASIC or SoC, while maintaining the original design fidelity. Faraday has successfully implemented several FPGA-to-ASIC conversion projects including the applications of industrial motor control, AI, water meters, digital billboards, POS terminals, and portable medical devices.

 

 

Benefits from FPGA-to-ASIC conversion

  • No redundant circuit
    • Cost efficiency
      • Reasonable NRE
      • Cost-competitive unit price
    • PPA enhancement
      • Customized performance
      • Power & area reduction
  • Long-term supply commitment
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    Key value of FPGA-Go-ASIC service

    • Architect design
      • System architecture plan
      • Process node evaluation
      • IP and package selection
    • Abundant IP solutions
      • Fundamental IP (PLL, RAM, IO)
      • Analog IP (AD/DA, SerDes, DDR, PCIe, USB, etc.)
      • Digital IP (ARM, RISC-V, DSP, system peripherals)
    • Customization
      • To optimize design without redundant circuits
      • To achieve competent performance at legacy process
      • To integrate multiple chip components for better BOM cost
    • BCP (Business Continuity Planning)
      • Capacity management
      • Risk management
      • Production quality assurance

     

    Phase Stage Collaboration model
    Customer
    Faraday
    Design Phase Customer's FPGA solution Customer FPGA solution and market proven  
    ASIC frot-end Design HDL design translation from FPGA to ASIC
    ASIC architecture evaluation: CPU, Bus, IP
    IP selection, configuration, customization
    SoC integration  
    SoC simulation, verification
    FPGA Prototyping FPGA hardware prototyping verification on Faraday’s prototyping platform
    Software framework (OS, driver) porting  
    Application software function design  
    ASIC Back-end Design Physical implementation  
    Post-layout, physical verification  
    Package design and testing  
    Engineering Sample Phase Engineering Sample Verification PCB spec. defining  
    PCB system implementation
    ASIC engineering sample verification
    Application software and software Framework porting  
    Complete hardware and software system verification
    ◪ It varies according to project conditions.

     

    Success cases

    5G Wireless +

    5G Wireless

    • ASIC process node: 28nm
    • ASIC gate count: >10M
    • Integrated IP:
      • ARM Cortax-A5
      • 12.5G SerDes
      • DDR3 PHY
      • LVDS Tx/Rx
    • Benefits from FPGA-Go-ASIC service
      • Mixed-signal IP porting with keeping same spec.
      • BOM cost reduction: 90%
      • Power consumption reduction: 70%

    Smart Grid +

    Smart Grid

    • ASIC process node: 55nm
    • ASIC gate count: >500K
    • Integrated IP:
      • ARM v5 CPU FA616
      • USB 2.0
      • 12bit ADC
      • PLL
    • Benefits from FPGA-Go-ASIC service
      • Mixed-signal IP porting
      • EMI optimization for industrial level

    Audio Instrument +

    Audio Instrument

    • ASIC process node: 22nm
    • ASIC gate count: >20M
    • Integrated IP:
      • RISC-V CPU 1GHz
      • USB 3.1 Gen1 Type-C
      • LVDS Tx/Rx PHY
      • eFPGA
    • Benefits from FPGA-Go-ASIC service
      • Mixed-signal IP porting with the same spec. and floorplan location
      • Power consumption optimization by multi-power domain design

    Industrial +

    Industrial

    • ASIC process node: 0.3um
    • ASIC gate count: >10K
    • Benefits from FPGA-Go-ASIC service
      • Low DPPM service for mass-production yield management
      • Lead-time: 3 months from kick-off to engineering sample
      • BOM cost reduction: 50%
      • Power consumption reduction: 50%

    Customer Feedback +

    Customer Feedback

     

    “Faraday technology has enabled EchoNous to provide clinicians around the world with previously unavailable ultrasound image quality and diagnostic options in a highly portable and low cost device.”

    “The Faraday FPGA-to-ASIC path enables rapid product development and contributes greatly to first pass ASIC success.”

    - Todd Willsie, VP of Hardware and Ultrasound Engineering at EchoNous

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